BALFORD.Metalworking engineering answers

Focus processes: fine blanking and thinning deep drawing

How thin a wall can deep drawing achieve?

Answer

Maintain high quality: we avoid the risk of failure on applications not suited to our equipment. Be transparent: you can trust our quotes and lead times because they are based on realistic capabilities. Focus on our strengths: we dedicate our engineering and production resources to complex, mid-sized deep drawn and precision stamped parts where we have deep expertise. FAQ: Capability Questions Q: What is the minimum wall thickness you can achieve?

ProcessFine blanking and thinning deep drawing
Buying topicminimum wall thickness deep drawingthin wall 0.35 mmwall thickness reduction

Sources

  1. What Balford Cannot Do: Stamping Limits | Balford
    Maintain high quality: we avoid the risk of failure on applications not suited to our equipment. Be transparent: you can trust our quotes and lead times because they are based on realistic capabilities. Focus on our strengths: we dedicate our engineering and production resources to complex, mid-size...
  2. Minimum Wall Thickness in Deep Drawing: Sensor Housings
    Home › Engineering data › Wall thickness Engineering data · Process Wall Thickness in Deep Drawn Sensor Housings 256 configurations with a published wall thickness What is the minimum wall thickness in deep drawing?...
  3. Deep Drawn vs Progressive Stamping: Process Guide | Balford
    Slower Production Speeds : Runs at moderate cycle rates versus progressive stamping, because you're dealing with multiple forming stages and controlled material flow. Common Defects in Deep Drawing Thinning : Predictable wall thickness reduction that must be controlled through proper draw reduction ...
  4. Automotive Sensor Housing Design Guide: Stainless Steel
    shell in one piece with no chips and no machining of the outer profile; machining is then limited to the sealing face, the thread or a bore that has to be held to a tighter tolerance than forming can achieve. The decision usually comes down to annual volume and how tight the critical diameters are. ...
  5. Leak-Tight Deep Drawn Housings: What Decides It | Balford
    When a drawn housing leaks, the cause is nearly always upstream of the leak. Ask three questions in order: was the wall thickness uniform after forming, was the material the right grade and temper for the reduction, and was the sealing face made as a controlled feature? A supplier who answers only t...
  6. Drawn Sheet Metal & Deep Drawing: Complete Guide | Balford
    Each stage has to stay inside the material’s limiting draw ratio. When work-hardening closes that window, an intermediate anneal restores ductility before the next draw. Ratios fall after the first draw: second and later draws achieve less reduction than the first. Redrawing. A tall part is not simp...

What an engineer still needs from you

  • material and material condition (grade, temper)
  • material thickness, plus the key diameter, height and wall thickness
  • tolerances, burr direction and the visual acceptance standard
  • annual volume - it decides whether tooling is single-hit, progressive or transfer
  • surface finish, and any secondary machining, annealing or plating

Need a DFM feasibility assessment for your project?

Send the engineering drawing (STEP or PDF) with the material grade, thickness and annual volume. Balford engineers then check it against the process window - draw ratio, wall thickness, tolerances, blank and tooling route - and come back with what is feasible and what is not. An answer on this page cannot replace that review.

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This page is an engineering answer, not a quotation and not a dimensional acceptance. It is generated from Balford's published material and held to the verified company fact sheet.