Deep Draw Metal Stamping

Custom deep-drawn housings, sleeves, cups and bushes with engineering focused on material flow, wall condition and repeatable production.

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Progressive Die Stamping production Process

Engineering Seamless Deep-Drawn Metal Parts

Engineering-Led Manufacturing

Fabrication Services

Deep drawing converts a flat metal blank into a three-dimensional cup, bush, sleeve or housing by drawing material into a die cavity. The process can remove weld seams, reduce part count and create an efficient production route for components that need depth, controlled walls and a clean external form. Successful deep drawing depends on the interaction between material properties, blank shape, draw stages, punch and die radii, lubrication, blank-holder force and trimming.

As a leading manufacturer in the industry of progressive die metal stamping, we are committed to stringent quality control standards. In addition to complying with ISO 9001 standards, we also adhere to the TS16949 quality control guidelines. Our streamlined testing and manufacturing processes ensure that your customized progressive die stamping projects are completed with the quality and precision you require.

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Our Partner

The quality control guidelines we follow involve comprehensive monitoring and inspection of your customized progressive stamping parts and components. We conduct regular machine inspections as an added quality control measure to ensure that your projects fully meet your specifications and project requirements.

The delivery of high-quality products has earned Balford the trust of companies such as Facet Srl, Sensor Technik GmbH, Standard Motor Products, Inc., and Hengli.

Partner: FACET Srl
Partner: Senso Tech GmbH
Partner: Standard Motor Products, Inc.
Partner: Hengli

Fabrication method

Conventional Deep Drawing

A blank is drawn through one or more controlled stages to create a cup or shell. The blank shape and draw sequence are developed to balance material flow and reduce splitting, wrinkling or excessive earing.

Progressive Deep Drawing

Drawing and related operations can be distributed across progressive stations for suitable repeat programs. Strip carrier design, feed stability and stage-to-stage material control are critical to protecting the formed component.

Redrawing and Ironing

Additional drawing or ironing may be evaluated where greater depth, controlled wall condition or a refined diameter is required. These operations are not assumed automatically; they are selected only after reviewing geometry and material response.

Thinning and Splitting

Material strain is concentrated around radii and transition zones. Appropriate radii, draw stages, lubrication and material condition help distribute strain. Critical wall sections can be measured during sampling so the customer and supplier agree on a practical control method.

Process Optimization

Engineering Review

Typical applications include solenoid and valve housings, sensor shells, motor covers, magnetic isolation sleeves, spring cups and other seamless formed components. Materials may include stainless steel, carbon steel, aluminum, copper, brass, titanium or other specified alloys, subject to a drawing and material review.

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Repeatable Tolerances

Process Options

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On-Time Delivery

The final route is selected from part depth, diameter or width, wall requirement, material behavior and production volume.

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Export-Ready Supply

A blank is drawn through one or more controlled stages to create a cup or shell. The blank shape and draw sequence are developed to balance material flow and reduce splitting, wrinkling or excessive earing.

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How to start working

Balford has its own tooling workshop capable of completing all tooling processing. We design progressive tools in-house, and for standard shapes, our design speed is very fast. We have strong tooling material suppliers and suppliers for tooling TD/PVD coating treatments, enabling us to efficiently meet customer drawing requirements. From receiving orders to providing samples, we pay close attention to every production process.

Project Case Studies

Mild Steel Solenoid Valve Deep-Drawn Housing
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Aluminum Housing for Automotive Pressure Sensor
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Stainless Steel Sleeve for Solenoid Valve
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Metal Frame for Open Frame Solenoids
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D Ring With Backing Plate
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Sprocket and Pinion Shaft Nut Lock Plate
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Carbon Steel Slotted Ferrules
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Strictly Confidential

We will sign a Non-Disclosure Agreement (NDA) with our partners to strictly protect the confidentiality of customer drawings, materials, and prototypes.

More Services

Stamping Service

Custom Tooling

Engineering CAD

Precision Operation

Assembly Service