BALFORD.Metalworking engineering answers

Dies, tooling and tool room

What is in-die tapping and when should it be used?

Answer

In-Die Tapping in Progressive Die Stamping Updated: September 18, 2024 At Balford, we're always looking at ways to streamline manufacturing—cutting cycle times and trimming costs without compromising quality. That's what keeps us competitive as a fabricator. To that end, we've brought in in-die tapping technology, which is a real workhorse in progressive die stamping operations. In-die tapping in progressive die stamping 2:09 ·

ProcessDies, tooling and tool room
Material / topicin die tappingtapping in progressive die

Sources

  1. In-Die Tapping in Progressive Die Stamping | Balford
    In-Die Tapping in Progressive Die Stamping Updated: September 18, 2024 At Balford, we're always looking at ways to streamline manufacturing—cutting cycle times and trimming costs without compromising quality. That's what keeps us competitive as a fabricator. To that end, we've brought in in-die tapp...
  2. In-Die Tapping vs Secondary Tapping: Cost And Quality
    In-Die Tapping Vs Secondary Tapping: Where The Cost Actually Moves When in-die tapping pays for itself, when secondary tapping is the safer route, and the failure modes that decide it on a progressive die. A stamped bracket with four threaded holes looks like an obvious candidate for in-die tapping:...
  3. In-Die Tapping vs Secondary Tapping: Cost And Quality
    Home › Blog › Progressive Die Metal Stamping Engineering Data · Stamping In-Die Tapping Vs Secondary Tapping: Where The Cost Actually Moves Published October 12, 2026 · Balford Technical Team A stamped bracket with four threaded holes looks like an obvious candidate for in-die tappi...
  4. In-Die Tapping in Progressive Die Stamping | Balford
    How the in-die tapping unit works The in-die tapping unit is a compact mechanism that threads the hole while the part is still in the die. It converts the vertical reciprocating motion of the press slide into the rotary motion of an extrusion tap, so the thread is rolled or formed rather than cut. T...
  5. Progressive Die Stamping Guide | Balford
    Can threads be tapped inside a progressive die? Yes. In-die tapping forms the thread in the press instead of in a second operation, which removes a handling step and the re-fixturing error that comes with it. Balford runs in-die tapping on progressive work; the video above shows a thread formed in t...
  6. Deep Drawing vs Progressive Die Stamping: Which Fits?
    Tens of thousands per year and above — progressive or transfer tooling, where the cycle time and the removal of manual handling pay back the tool Stable high volume with a long programme life — progressive die stamping, with in-die tapping and in-line inspection where the drawing calls for it Questi...

What an engineer still needs from you

  • material and material condition (grade, temper)
  • material thickness, plus the key diameter, height and wall thickness
  • tolerances, burr direction and the visual acceptance standard
  • annual volume - it decides whether tooling is single-hit, progressive or transfer
  • surface finish, and any secondary machining, annealing or plating

Need a DFM feasibility assessment for your project?

Send the engineering drawing (STEP or PDF) with the material grade, thickness and annual volume. Balford engineers then check it against the process window - draw ratio, wall thickness, tolerances, blank and tooling route - and come back with what is feasible and what is not. An answer on this page cannot replace that review.

Upload a drawing for DFM reviewHow the DFM review works

Related questions

This page is an engineering answer, not a quotation and not a dimensional acceptance. It is generated from Balford's published material and held to the verified company fact sheet.