Parts and applications
Can you produce battery cases and energy storage housings?
Answer
Temperature Sensor Housings for Coolant and Battery Thermal Management A temperature sensor housing is the metal shell that holds the sensing element and seals it against the medium it measures — engine coolant in a combustion vehicle, or battery coolant in an electric one. Balford draws copper temperature sensor housings in multi-stage progressive dies: blank, draw, redraw, bore and trim run in one continuous tool, so the wall is formed without a longitudinal weld. Where the Same Housing Ends Up: Two Coolant Circuits The part looks similar in both cases, but the application decides the material, wall thickness and sealing method.
Sources
- Temperature Sensor Housing Manufacturer | BalfordTemperature Sensor Housings for Coolant and Battery Thermal Management A temperature sensor housing is the metal shell that holds the sensing element and seals it against the medium it measures — engine coolant in a combustion vehicle, or battery coolant in an electric one. Balford draws coppe...
- Metal Stamping & Fabrication Case Studies | BalfordTwo factories may produce parts that look identical. The difference is often hidden in the manufacturing process. Material selection, forming sequence, tooling, machining, heat treatment, surface treatment and inspection determine whether a part remains stable in production. Balford's case stud...
- Brass Stamping, Deep Drawing & Temperature Sensor HousingsCase study Grade Raw material as specified Brass Flat Washers for Solenoid Valve H62 brass Coolant Temperature Sensor Housing H62 brass 2 cases on this page. Manufacturing Capabilities Precision Metal Stamping Metal Stamping Metal Machining Services Applications Solenoid Valve Housing Washer Industr...
- Metal Stamping & Fabrication Case Studies | BalfordFrom material selection and forming to CNC machining, magnetic treatment, plating and inspection, these cases show how Balford approaches the complete manufacturing problem. Solenoid Valve Coil Housing for ESC/ABS Megnet Solenoid • Balford Precision metal stamping for ESC/ABS solenoid coil housings....
- Temperature Sensor Housing Manufacturer | BalfordCoolant circuit housing Engine coolant, glycol-water mixture Copper C11000, drawn in a progressive die 0.8–3.0 mm Battery thermal management housing Battery loop coolant, glycol-water mixture Copper C11000, drawn; thinner walls and tighter bore concentricity than a combustion part 0.8–3....
- Deep Drawn Sensor Housings for Automotive OEMs | BalfordNew: Temperature sensor housings for coolant and battery thermal management — 115 housing and stamped part numbers across seven sensor families, including progressive-die drawn copper housings for engine coolant circuits and EV battery thermal management loops. Also: sensor hex nuts and thread...
What an engineer still needs from you
- material and material condition (grade, temper)
- material thickness, plus the key diameter, height and wall thickness
- tolerances, burr direction and the visual acceptance standard
- annual volume - it decides whether tooling is single-hit, progressive or transfer
- surface finish, and any secondary machining, annealing or plating
Need a DFM feasibility assessment for your project?
Send the engineering drawing (STEP or PDF) with the material grade, thickness and annual volume. Balford engineers then check it against the process window - draw ratio, wall thickness, tolerances, blank and tooling route - and come back with what is feasible and what is not. An answer on this page cannot replace that review.
Upload a drawing for DFM reviewHow the DFM review worksRelated questions
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This page is an engineering answer, not a quotation and not a dimensional acceptance. It is generated from Balford's published material and held to the verified company fact sheet.