BALFORD.Metalworking engineering answers

Parts and applications

How are custom shims, washers and spacers specified?

Answer

Thickness runs from 0.05 mm to 3 mm. Below roughly 0.20 mm the material is hard to handle and hard to keep flat, which is why thin adjustment shims are normally supplied as laminated sets. Above about 3 mm the part stops behaving like a shim and is usually better specified as a machined spacer. Balford runs presses from 25 t to 350 t and deep draws to a maximum diameter of 250 mm, so shim profiles are well inside the tooling envelope.

Sources

  1. Custom Metal Shims & Shim Washers Made to Drawing | Balford
    Thickness runs from 0.05 mm to 3 mm. Below roughly 0.20 mm the material is hard to handle and hard to keep flat, which is why thin adjustment shims are normally supplied as laminated sets. Above about 3 mm the part stops behaving like a shim and is usually better specified as a machined spacer. Balf...
  2. Custom Metal Shims & Shim Washers Made to Drawing | Balford
    Aluminium 1050, 5052 and 6061 — weight-critical assemblies; softer, so handling burr matters more. Thickness runs from 0.05 mm to 3 mm. Below roughly 0.20 mm the material is hard to handle and hard to keep flat, which is why thin adjustment shims are normally supplied as laminated sets. Above about ...
  3. Custom Metal Washers Manufacturer | Stamping & Precision
    Home › Applications › Washer Custom Stamped Metal Washers Balford manufactures precision stamped metal washers in stainless steel, brass, carbon steel, aluminium and copper — flat, precision and special-shape washers with controlled tolerances. Send Your Drawing Request a Manufacturing Review What W...
  4. Custom Metal Washers Manufacturer | Stamping & Precision
    Real projects from Balford's production history: Brass Flat Washers For Solenoid Valve Precision Stamped Stainless Steel Nut Washer 65Mn Spring Steel Shim Blanking Duralumin Washer For Valve Spring Retainer Metal Washer For Esc Abs Megnet Solenoid FAQ What washer types can Balford produce? + Flat wa...
  5. Sheet Metal Cutting Services China | Blanks & Profiles
    Precision stamping feed Coil and blank preparation for progressive and precision stamping lines. Related Case Studies Projects where blanking and cutting were the first step of the route. 65Mn Spring Steel Shim Blanking Material: 65Mn spring steel Process: Blanking + heat treatment + plating Key req...
  6. Precision Metal Stamping Services | Custom Stamped Parts
    Shims, retainers, washers, housings and functional components that depend on repeatable interfaces and controlled production. Electrical & Electronic Components Terminals, shields, conductive parts and compact hardware requiring controlled material, geometry and surface condition. Industrial Equipme...

What an engineer still needs from you

  • material and material condition (grade, temper)
  • material thickness, plus the key diameter, height and wall thickness
  • tolerances, burr direction and the visual acceptance standard
  • annual volume - it decides whether tooling is single-hit, progressive or transfer
  • surface finish, and any secondary machining, annealing or plating
Next step. Send the drawing for a manufacturability review, or send the part data for a process and cost route.
Submit a drawing / RFQDFM review

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This page is an engineering answer, not a quotation and not a dimensional acceptance. It is generated from Balford's published material and held to the verified company fact sheet.