BALFORD.Metalworking engineering answers

Sheet metal fabrication

What are the sheet metal gauge and thickness equivalents?

Answer

Sheet Metal Gauge Chart - Gauge to mm and inch Gauge to mm and inch chart for steel, galvanised, stainless and aluminium sheet, and which thicknesses can be stamped, drawn or bent. A gauge number is not a thickness. It is a position on a table, and there are four tables in common use - US Standard Gauge for steel, a separate table for galvanised sheet, a third for stainless steel and a fourth (Brown & Sharpe) for aluminium. The same gauge number means a different wall on each of them, which is why a drawing that specifies "18 gauge" and nothing else is ambiguous.

ProcessSheet metal fabrication
Material / topicsheet metal gauge chartgauge to mm
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Sources

  1. Sheet Metal Gauge Chart - Gauge to mm and inch
    Sheet Metal Gauge Chart - Gauge to mm and inch Gauge to mm and inch chart for steel, galvanised, stainless and aluminium sheet, and which thicknesses can be stamped, drawn or bent. A gauge number is not a thickness. It is a position on a table, and there are four tables in common use - US Standard G...
  2. Sheet Metal Gauge Chart - Gauge to mm and inch
    Home › Blog › Sheet Metal Processing Engineering Data · Sheet Metal Sheet Metal Gauge Chart - Gauge to mm and inch Published September 30, 2026 · Balford Technical Team A gauge number is not a thickness. It is a position on a table, and there are four tables in common use - US Stand...
  3. Metal Stamping Materials: Stainless, Carbon Steel, Copper
    Grade and property guides The engineering detail behind each family: grade ladders, chemistry, mechanical properties, magnetism, corrosion behaviour and heat treatment. Deep-drawing steel grades (DC01–DC06) Aluminium grades for deep drawing Stainless steel in the deep-drawing guide Stress–strain com...
  4. Density of Aluminum, Copper and Steel: 2.70, 8.96 and 7.85 g/cm3
    Weight equals volume multiplied by density, and for a stamped or drawn part the volume comes from the blank, not from the finished geometry: sheet thickness multiplied by the developed area, less the scrap that is trimmed away. That is why material utilisation and weight are the same conversation. F...
  5. Sheet Metal Stamping Tolerances & ±0.01 mm Limits
    Can tighter tolerances be achieved with a secondary operation? Often yes. A pierced or drawn feature can be brought into tolerance afterwards by coining/calibration in the die, or by CNC turning, milling or grinding where the geometry allows. The trade-off is cost per part, and the review will show ...
  6. How to Prevent Wrinkling in Deep Drawing | Balford
    Wrinkle resistance scales strongly with thickness: a thicker sheet has a much higher buckling stress in the flange, which is why thin parts wrinkle long before thick ones under the same holder force. Thickness tolerances matter — a coil at the low end of its tolerance band behaves like a diffe...

What an engineer still needs from you

  • material and material condition (grade, temper)
  • material thickness, plus the key diameter, height and wall thickness
  • tolerances, burr direction and the visual acceptance standard
  • annual volume - it decides whether tooling is single-hit, progressive or transfer
  • surface finish, and any secondary machining, annealing or plating

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Send the engineering drawing (STEP or PDF) with the material grade, thickness and annual volume. Balford engineers then check it against the process window - draw ratio, wall thickness, tolerances, blank and tooling route - and come back with what is feasible and what is not. An answer on this page cannot replace that review.

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This page is an engineering answer, not a quotation and not a dimensional acceptance. It is generated from Balford's published material and held to the verified company fact sheet.