BALFORD.Metalworking engineering answers

Machining and secondary operations

When is secondary machining needed after stamping?

Answer

Low-maintenance surface that holds up without extra coatings 5. No rust concerns, which cuts down on finishing and secondary operations 6. Less raw material needed per part, since aluminum's lower density means more parts per pound Partner with Balford for your metal stamping needs Plenty of materials work for metal stamping, so the right choice comes down to your application requirements. If you're not sure which alloy fits best, talk to the engineers at Balford.

ProcessMachining and secondary operations
Material / topicsecondary machining after stampingpost stamping machining

Sources

  1. Metal Stamping Materials Guide | Balford OEM Parts
    4. Low-maintenance surface that holds up without extra coatings 5. No rust concerns, which cuts down on finishing and secondary operations 6. Less raw material needed per part, since aluminum's lower density means more parts per pound Partner with Balford for your metal stamping needs Plenty of mate...
  2. Drawn Sheet Metal & Deep Drawing: Complete Guide | Balford
    be required. This is one of the first things a DFM review establishes. Is deep drawing expensive? The entry cost is higher than press forming because the tooling is more complex and needs tryout. The unit cost at volume is usually lower, especially when drawing removes a machining operation. The cro...
  3. Deep Drawn Metal Stamping Manufacturer | Balford
    How is wall thinning controlled? + Wall condition is managed through blank design, radii, draw sequence, lubrication, blank holder pressure and, where needed, ironing or restrike operations. Critical wall locations and the measurement method should be defined on the drawing or control plan. Can deep...
  4. Metal Fabrication Capabilities | Stamping, CNC, Sheet Metal
    Can you help select the process from my drawing? + Yes. Based on the 2D drawing, 3D model, material, quantity, critical dimensions and downstream requirements, Balford evaluates stamping, CNC, sheet metal, tube or combined routes and confirms the tooling, fixtures and inspection plan needed. Can mul...
  5. Deep Drawn Metal Stamping Manufacturer | Balford
    How We Develop a Deep-Drawn Part The first engineering review pins down which dimensions actually control sealing, guidance, magnetic performance, assembly or appearance — so meaningful datums are set and the same tight tolerance is not applied to every surface. Samples are validated against the pre...
  6. Deep Drawing vs Press Forming: How to Choose | Balford
    Ironing is the reason a deep drawn housing can sometimes replace a turning operation entirely: it produces a wall whose outside diameter, inside diameter and roughness are all controlled by the tool rather than by a cutting insert. 5. Cost structure: where the money actually goes Cost element Press ...

What an engineer still needs from you

  • material and material condition (grade, temper)
  • material thickness, plus the key diameter, height and wall thickness
  • tolerances, burr direction and the visual acceptance standard
  • annual volume - it decides whether tooling is single-hit, progressive or transfer
  • surface finish, and any secondary machining, annealing or plating

Need a DFM feasibility assessment for your project?

Send the engineering drawing (STEP or PDF) with the material grade, thickness and annual volume. Balford engineers then check it against the process window - draw ratio, wall thickness, tolerances, blank and tooling route - and come back with what is feasible and what is not. An answer on this page cannot replace that review.

Upload a drawing for DFM reviewHow the DFM review works

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This page is an engineering answer, not a quotation and not a dimensional acceptance. It is generated from Balford's published material and held to the verified company fact sheet.