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Metal Stamping & Deep Drawing for Automotive Components

Balford manufactures deep-drawn and precision-stamped metal components for automotive OEM and Tier suppliers — sensor housings, solenoid valve parts, motor end caps and precision washers. Production follows ISO 9001:2015 with IATF 16949-aligned quality controls quality management, operating across a 12,000 m² facility with 500+ machines.

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What We Manufacture

Deep-drawn and stamped components for vehicle systems: ABS wheel-speed sensor housings, pressure and temperature sensor housings, solenoid valve housings and washers, DC/stepping motor parts (end caps, claw poles), valve-train parts (spring seats, cups, retainers) and lock plates — produced from stainless steel, carbon steel, aluminium, brass and specialty alloys.

Automotive Reference Projects

Selected projects from Balford's production history. Material, process and application data below come from each case record.

Aluminum Housing for Automotive Pressure Sensor
Aluminum Housing for Automotive Pressure Sensor
  • Material: Aluminum
  • Process: Deep drawing & machining
  • Application: Housing for oil-pressure and pressure-switch sensors in automotive sensor systems.
ABS Wheel Speed Sensor Housing
ABS Wheel Speed Sensor Housing
  • Material: Stainless steel 304/316L
  • Process: Deep drawing
  • Application: ABS wheel-speed sensor housing; typical OD 15.x / ID 15.x mm.
ESC/ABS Solenoid Coil Housing
ESC/ABS Solenoid Coil Housing
  • Material: DC04 cold-rolled steel
  • Process: Deep drawing (annealed)
  • Application: Solenoid coil housing for ESC/ABS brake-control systems.
Metal Washer for ESC/ABS Solenoid
Metal Washer for ESC/ABS Solenoid
  • Material: Steel (polished)
  • Process: Stamping
  • Application: Precision washer for ESC/ABS solenoid valve assemblies.
Coolant Temperature Sensor Housing
Coolant Temperature Sensor Housing
  • Material: Brass (nickel-plated)
  • Process: Deep drawing + nickel plating
  • Application: Coolant-temperature sensor housing for passenger-car engines.
Exhaust Sensor Harness Connecting Pipe
Exhaust Sensor Harness Connecting Pipe
  • Material: Stainless steel
  • Process: Deep drawing / tube drawing
  • Application: Connecting pipe for exhaust-gas temperature sensor harness.
Metal Cap for Methanol Injection Solenoid Valve
Metal Cap for Methanol Injection Solenoid Valve
  • Material: Stainless steel
  • Process: Deep drawing, rotary trimming, demagnetizing anneal
  • Application: Cap for methanol-injection solenoid valve.
DC Motor Metal End Cap
DC Motor Metal End Cap
  • Material: Cold-rolled steel strip
  • Process: Deep drawing
  • Application: Commutator/motor end cap for DC motors.
Claw Pole for Stepping Motor
Claw Pole for Stepping Motor
  • Material: SECC (galvanized)
  • Process: Fine blanking
  • Application: Claw pole for stepping-motor rotor (lightweight, low cost).
Micro Claw Pole for PM Motor
Micro Claw Pole for PM Motor
  • Material: SECC
  • Process: Stamping
  • Application: Claw-pole rotor for mini stepping motors.
D Ring With Backing Plate
D Ring With Backing Plate
  • Material: Aluminum 6061 (4 mm)
  • Process: Stamping + forming
  • Application: Mounting/fastening plate with D-ring.
Spring Cup for Valve Spring Holder
Spring Cup for Valve Spring Holder
  • Material: Steel
  • Process: Deep drawing / stamping
  • Application: Valve-spring cup for valve-train assemblies.
Valve Spring Seat Stamping
Valve Spring Seat Stamping
  • Material: Steel AISI 1045
  • Process: Stamping
  • Application: Valve-spring seat for combustion-engine valve train.
Duralumin Washer for Valve Spring Retainer
Duralumin Washer for Valve Spring Retainer
  • Material: Duralumin (aluminum alloy)
  • Process: Stamping
  • Application: Slotted washer for exhaust-valve spring.
Sprocket & Pinion Shaft Nut Lock Plate
Sprocket & Pinion Shaft Nut Lock Plate
  • Material: Stainless steel 304
  • Process: Stamping
  • Application: Lock tab for sprocket/pinion shaft nut.

What Our Automotive Customers Say

“The Balford team is excellent at communication — truly a top-notch supplier. We wish every supplier were as responsive.”

Wes Chmiel — Quality Engineer, SMP

“Balford consistently delivers outstanding service. They are always ready to collaborate and respond promptly, and we are extremely satisfied with their soldering and brazing work, which we now use across all relevant products.”

Masato Kikuchi — Business Development, Fujikoki Corporation

Key Customers

Balford supplies metal stamped and deep-drawn components to automotive parts manufacturers and Tier suppliers across Europe and China.

FACET SrlItaly

Designs and manufactures car spare parts — sensors, thermostats, ignition components and switches — since 1946.

https://www.facet.eu/
GST GmbHGermany

Manufacturer of automotive sensors: brake pad wear sensors, ABS sensors, engine speed and crankshaft sensors.

https://www.gst-sensor.com/
Shanghai HPS New Material Technology (肇民)China

Precision engineering-plastic parts and precision moulds for passenger cars, commercial vehicles and new-energy vehicles.

https://www.hps-sh.com/

Manufacturing Capabilities by Part Type

CapabilityTypical Automotive Parts
Deep Draw StampingSensor housings, solenoid valve housings, motor end caps
Precision StampingWashers, spring seats, lock plates, claw poles
CNC Turning / CNC MillingSecondary machining of precision structural parts
Tube BendingExhaust/cooling sensor harness connecting pipes

Compliance Documents

FAQ

Deep-drawn and stamped automotive components including ABS wheel-speed sensor housings, pressure and coolant temperature sensor housings, ESC/ABS solenoid housings and washers, motor end caps, claw poles, valve-train spring seats and lock plates.

Parts are produced under ISO 9001:2015 quality management with PPAP-aligned documentation, FAI reports and inspection records available on request.

Yes. Prototype and low-volume tooling is available before committing to production tooling, with a DFM review provided on your drawings.

Have a Drawing or 3D Model?

Send us your 2D drawing or STEP/IGES model. We will review material, tolerances, forming requirements and production volume before quoting.

Related: automotive sensor housings — catalogue series, materials and quote · why stainless steel is the default for automotive sensor housings · sensor housing design guide: materials, wall thickness and tolerances

Sensor bodies are one of the automotive part families produced here — see automotive sensor housings for materials, tolerances and volumes.