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Industrial Carts & Storage · Reel Racks · Balford

Reel Racks, Made to Drawing

Reel racks carry cable, wire and hose reels on axle brackets so the reel turns on the rack instead of being rolled across the floor.

Reel Racks
Made to drawingISO 9001:2015Assembled or knock-down
Direct answer: Balford builds reel racks as steel upright frames with cross beams and adjustable axle brackets, with safety pin locking and a powder-coated finish.

What we manufacture

The rack is a set of upright frames, cross beams and axle brackets; the reel size sets the spacing.

  • Steel upright frames with cross beams
  • Adjustable axle brackets, moved on set centres
  • Safety pin locking on the brackets
  • Multiple storage levels on one frame
  • Grey powder-coat finish

The bracket carries the axle, and the reel diameter sets how far apart the levels have to be. Send the reel diameter, the reel weight and the number of reels and the frame is laid out from those.

Where reel racks are used

  • Cable and wire stores
  • Hose reels
  • Production lines
  • Maintenance stores

What to send with an enquiry

  • Product type and a photograph, drawing or sample
  • Overall length, width and height
  • Working load and how the load is distributed
  • Material and surface finish
  • Wheel or castor requirement
  • Quantity, packaging and destination

If any of these are still open, say so at enquiry stage — the review is where they get settled, and it is cheaper than discovering them after the first article.

Materials and finish

MaterialWhere it is usedFinish
Carbon steelThe default for carts, trolleys and racks in dry workshopsPowder coating, or painted to a colour
Galvanized steelPallets, trays and storage in humid or outdoor conditionsHot-dip galvanized by an audited partner
Stainless steelWet, washdown or corrosive environments, subject to grade reviewBrushed or passivated

Powder coating, galvanizing and plating are bulk finishing operations carried out by audited partner companies and declared as such on the quotation. Cutting, forming, welding and assembly run in Balford's own plant.

How it is made

Frames are cut, formed, welded and assembled in the same plant, so the blank size, the bend sequence and the weld fixturing are planned together. Where the product needs its own tooling, it is designed and built by Balford's own tool room.

Reel Racks FAQ

What decides the size of a reel rack?

The largest reel diameter, the weight per reel and how many reels have to be stored. Those three set the frame height, the level spacing and the bracket spacing; the axle diameter sets the bracket.

Can the product be customised?

Yes. Dimensions, load capacity, deck or shelf arrangement, wheel and castor set, guardrails, handle position, colour and finish can all be changed, as long as the change is on the drawing.

What is the difference between a quotation and a drawing review?

The drawing review is where the load, the frame section, the wheel set and the finish are settled and any risk is flagged; the quotation prices that agreed design, with the capacity of the design we build stated on it.

Send Your Drawing for a DFM Review

Upload PDF, STEP, IGES or DXF at rfq.balford.net, or send a sample and a description of the handling problem. Engineering feedback is usually returned within one business day.

Start an RFQ

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