Manufacturing Case Study

Ultra-Deep-Drawn Fuel Injector Outer Sleeve

Balford · Automotive

Case Review

This fuel injector outer sleeve is ultra-deep drawn from 304 stainless coil — draw, deep draw, redraw — then the mouth is turned with a chamfer. The 63.5 mm depth with 6.35 mm inner diameter makes wall-thickness and concentricity control the key challenge.

Part & Production Facts

Project Data

Industry
Automotive
Material
304 stainless steel
Process
Deep drawing → redrawing → turning of mouth with chamfer
Critical Requirements
Thin-wall consistency over 63.5 mm depth; concentricity
Inspection
FAI + dimensional inspection

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